Forklift Battery Safe Installation and Charging
Batteries used in forklifts are costly pieces of machines which are quite big weighing many pounds. The task of charging and installing these batteries is something that must be planned out ahead of time in order to make sure that these procedures can be done safely and properly. Maintaining a sound charging method and correct handling could really increase the standard lifespan of a battery.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20% capacity or lower. By charging the battery when it is higher than 20%, the battery's lifespan could actually be shortened. On around every 5th charge cycle, the charger must be set on the weekend or equalize setting, depending on which model of charger you are utilizing.
The charging cycle should never be interrupted. Once the charge cycle is done, you should avoid utilizing the battery for some hours. By practicing these methods, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common error which could inadvertently cause damage to both the charger and the forklift. Furthermore, it is very vital that the battery amperage should match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This would shorten the battery life greatly and could even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it will not start the charge cycle. If this situation happens, a technician will have to be called to be able to re-set the charger prior to charge being able to start.